Process Development Specialist
Cpl Group View all jobs
- Swords, Co Dublin
- Permanent
- Full-time
- Be a critical thinker, with a deep technical knowledge of organic chemistry, process development, purification strategies.
- Have proven experience in the development, optimisation and scaling of robust, sustainable API processes from the laboratory to the manufacturing plant.
- Be an innovator with strong technical experience in new technologies. Able to drive continuous improvement and innovation in a high-growth, customer-centric organization.
- Be an effective communicator, able to mentor, organize, mobilise and influence process development teams within the group.
- Be committed to excellence in their work, with a willingness to take ownership of process development activities.
- Lead end-to-end development of API processes from the development laboratory through scale up in the kilo pilot laboratory and into GMP manufacturing for client programs across clinical and commercial phases.
- Design and execute laboratory experiments to improve process robustness, yield, purity, and sustainability.
- Collaborate effectively with R&D, technology transfer and manufacturing teams to transfer API processes into GMP-compliant production environments.
- Develop a detailed knowledge of production equipment within the manufacturing plant. Work collaboratively with process engineers to ensure processes are appropriately modelled to support effective scaling.
- Apply Quality by Design (QbD) principles and statistical tools, including DoE, risk assessment, and multivariate analysis, to develop robust, scalable and compliant processes. Use these tools to support the development of intermediate and API specification and the identification of critical process parameters.
- Perform risk assessments to proactively identify and mitigate potential scale-up or safety issues including thermal hazards and exothermic reactions.
- Provide technical leadership on process development projects, mentoring process development chemists within the team. Author and review technical documentation, including process development reports, process robustness documentation and quality risk assessments.
- Support the development of new project proposals, providing technical expertise to clients and internal teams to help craft innovative solutions to complex multi-step processes.
- Champion new technologies (PAT, automation, AI data tools, sustainability etc.), creating business cases for them and leading their implementation to enhance the technical offering of the group.
- Identify and troubleshoot technical issues during transfer, scale-up and manufacturing campaigns. Support investigations relating to process robustness and support the identification and implementation of robust CAPAs through application of standard and statistical tools.
- Lead cost reduction projects, applying lean tools and techniques to improve processing efficiency such as throughput time, cost of goods and yields.
- Maintain compliance with data management system, e.g. electronic lab notebooks and with cGMP, EH&S, and quality system requirements.
- Support the management and effective running of R&D laboratories by promoting workflow efficiency, best practices, and promoting a strong culture of safety across the team.
- PhD in Organic Chemistry or closely related field.
- 8-12 years of relevant experience in process development of small molecule APIs (CDMO experience is strongly preferred).
- A motivated problem solver who excels in a hands-on laboratory environment, bringing strong technical expertise in organic synthesis and process development to drive practical, innovative solutions.
- A critical thinker, able to understand, rationalise and identify solutions to complex technical problems by applying fundamental principles and innovative data-driven approaches.
- Experienced in the CDMO environment with a broad understanding of regulatory and quality requirements in GMP manufacturing, including familiarity with regulatory documentation and process validation.
- An effective communicator and collaborator with a proven ability to build strong partnerships with internal teams and external clients, while mentoring and coaching colleagues to support development of the group.
- Experience managing client expectations and highly skilled at translating complex technical progress into concise updates.
- Proficient in the use of lab software including electronic lab notebooks (ELNs), and data management systems. Highly proficient in the application analytical methods and interpretation of data to inform project decisions.
- A strong collaborative mindset with a willingness to take ownership and ability to thrive in a dynamic, client-driven environment.
- Excellent opportunities for career enhancement and personal development
- Competitive base salary
- Annual bonus linked to business results
- A well-established further education program.
- Pension scheme
- Private Healthcare