Process Engineer
NUA Manufacturing View all jobs
- Carlow
- Permanent
- Full-time
- Analyse new & current manufacturing workflows and map detailed process flows using Lean, Six Sigma or similar methodologies.
- Lead and support value stream mapping, cycle-time studies, and bottleneck analysis.
- Implement improvements targeting reduced waste, improved takt time, and higher process reliability.
- Support capacity modelling and process layout changes as the facility scales.
- Identify opportunities for automation (mechanical, electrical, controls, data systems) across production lines and support areas.
- Work with equipment suppliers, integrators, and internal stakeholders to implement automated solutions.
- Develop functional specifications (URS/FRS), validation plans, and commissioning documentation.
- Support PLC, sensor, SCADA or MES-related continuous improvement (experience not essential but strongly beneficial).
- Develop and maintain SOPs, PPS, and HACCP-aligned processes for manufacturing operations.
- Conduct Root Cause Analysis (RCA) and implement Corrective and Preventive Actions (CAPA).
- Ensure processes comply with internal QMS as well as external regulatory or industry standards.
- Support risk assessments (FMEA, process hazard analysis) and drive error-proofing (poka-yoke) principles.
- Partner with production, maintenance, quality, EHS, and project teams on improvement activities.
- Train and upskill operators and supervisors on new systems, technologies, and operational standards.
- Support the introduction of new equipment, products, and processes throughout their lifecycle.
- Background in Engineering, ideally Mechanical, Manufacturing, Industrial, Automation, or Process Engineering.
- Significant experience in a manufacturing environment (FMCG, food production, pharma, packaging, or similar).
- Strong knowledge of process flows, SOP development, HACCP principles, and structured RCA.
- Proven track record of delivering measurable performance improvements.
- Demonstrated experience with Lean tools: 5S, Kaizen, DMAIC, VSM, standard work, etc.
- Experience in construction-prefab manufacturing or related heavy manufacturing.
- Exposure to PLCs, robotics, automated handling equipment, machine data systems.
- Certification (Lean Green Belt, Six Sigma, Food Safety/HACCP, PMP) considered an advantage.
- Familiarity with digital transformation tools (MES/OEE platforms, Power BI, IoT sensors).
- Strong analytical and problem-solving abilities.
- Excellent communicator with the ability to influence frontline and leadership teams.
- Passion for continuous improvement with a hands-on approach.
- High attention to detail, with strong documentation skills.
- Able to manage multiple projects simultaneously in a fast-moving environment.
- Competitive salary
- Excellent onsite facilities
- Free parking onsite
- L&D programmes for career development